Brillion Iron Works: Casting Excellence Since 1900

Brillion Iron Works, an Accuride Corporation business, operates one of the largest and most versatile iron foundries in the United States.  Brillion specializes in the casting design and production of gray, ductile and austempered ductile iron products ranging from intricate, thin-walled castings to highly-cored, heavy-sectioned castings.  Brillion’s casting excellence is relied upon by leaders in a wide range of industries, including the commercial vehicle; agricultural, construction and mining equipment; oil, gas and hydraulic equipment; diesel and small engine; and industrial machinery markets.

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About Us

About Brillion Iron Works

Brillion Iron Works, a business unit of Accuride Corporation (NYSE: ACW), operates one of the largest and most versatile iron foundries in the United States.  Brillion Iron Works specializes in the casting design and production of gray, ductile and austempered ductile iron products ranging from lightweight, intricate, thin-walled castings to highly-cored, heavy-sectioned castings for a wide range of industries.   Producing approximately 140,000 net tons of iron castings annually, Brillion ranks among the top ten independent foundries in the United States. Brillion has experienced considerable growth facilitated by investment in our people and operations.

Continue reading to learn more about our capabilities, the markets we serve, a profile of our foundry, our strategic location, our quality and environmental certifications, and more.

Capabilities

Brillion Iron Works has the ability to produce a wide range of iron castings for a variety of customer applications. We offer diverse mold capabilities with both vertical and horizontal mold making techniques on-site at Brillion.

Brillion’s engineering and technical capabilities include:

  • Magma solidification modeling
  • Internal tooling design for casting optimization
  • Fully integrated pattern shop with highly experienced designers
  • Rapid prototype development and pre-production verification

Markets Served

Brillion’s casting excellence is relied upon by leaders in a wide range of industries, including;

  • Agriculture, Construction & Mining
  • Hydraulic
  • Oil and Gas
  • Industrial
  • Commercial Vehicle
  • Diesel Engine
  • Small Engine

Foundry Profile

Plant Peters

Plant Gabler

(FKA Plant 1)

(FKA Plant 2 and Plant 4)

Size

  • 181,000 sq. ft.
  • 163,000 sq. ft.

Melting

  • Capacity:  550 tons per day
  • Five (5) 9-ton ABB Coreless Induction Furnaces
  • One (1) 15-ton ABB Coreless Induction Furnace
  • Capacity:  1,200 tons per day
  • Five (5) 23-ton ABB Coreless Induction Furnaces
  • Two (2) Channel Induction Holding Furnaces
    • 65-ton ABB
    • 55-ton ABB

Core

  • In-house; as required by type and volume
  • In-house; as required by type and volume

Molding

  • Cast Product Weight Range:  10 to 160 Pounds
  • Disa 2070B Vertically Parted
  • Cast Product Weight Range: 10 to 280 Pounds
  • BMD – Cope & Drag
  • Herman –Cope & Drag
  • Disa 2130 Vertically Parted

Cleaning & Finishing

  • Performed on-site in-line with the Disa 2070B Vertically Parted mold line; as required by type and volume
  • Performed on-site in-line; as required by type and volume

Strategic Location

Located in Brillion, Wisc. (between Appleton to the west, Manitowoc to the east, and Green Bay to the North), Brillion Irons Works is strategically positioned within an expedient shipping range of our primary-served markets. Our top 20 shipping locations are indicated by the green dots in the map to the right.

Certificates

Brillion Iron Works has earned the following certificates of registration:

Learn More

About Us

About Brillion Iron Works

Brillion Iron Works, a business unit of Accuride Corporation (NYSE: ACW), operates one of the largest and most versatile iron foundries in the United States.  Brillion Iron Works specializes in the casting design and production of gray, ductile and austempered ductile iron products ranging from lightweight, intricate, thin-walled castings to highly-cored, heavy-sectioned castings for a wide range of industries.   Producing approximately 140,000 net tons of iron castings annually, Brillion ranks among the top ten independent foundries in the United States. Brillion has experienced considerable growth facilitated by investment in our people and operations.

Continue reading to learn more about our capabilities, the markets we serve, a profile of our foundry, our strategic location, our quality and environmental certifications, and more.

Capabilities

Brillion Iron Works has the ability to produce a wide range of iron castings for a variety of customer applications. We offer diverse mold capabilities with both vertical and horizontal mold making techniques on-site at Brillion.

Brillion’s engineering and technical capabilities include:

  • Magma solidification modeling
  • Internal tooling design for casting optimization
  • Fully integrated pattern shop with highly experienced designers
  • Rapid prototype development and pre-production verification

Markets Served

Brillion’s casting excellence is relied upon by leaders in a wide range of industries, including;

  • Agriculture, Construction & Mining
  • Hydraulic
  • Oil and Gas
  • Industrial
  • Commercial Vehicle
  • Diesel Engine
  • Small Engine

Foundry Profile

Plant Peters

Plant Gabler

(FKA Plant 1)

(FKA Plant 2 and Plant 4)

Size

  • 181,000 sq. ft.
  • 163,000 sq. ft.

Melting

  • Capacity:  550 tons per day
  • Five (5) 9-ton ABB Coreless Induction Furnaces
  • One (1) 15-ton ABB Coreless Induction Furnace
  • Capacity:  1,200 tons per day
  • Five (5) 23-ton ABB Coreless Induction Furnaces
  • Two (2) Channel Induction Holding Furnaces
    • 65-ton ABB
    • 55-ton ABB

Core

  • In-house; as required by type and volume
  • In-house; as required by type and volume

Molding

  • Cast Product Weight Range:  10 to 160 Pounds
  • Disa 2070B Vertically Parted
  • Cast Product Weight Range: 10 to 280 Pounds
  • BMD – Cope & Drag
  • Herman –Cope & Drag
  • Disa 2130 Vertically Parted

Cleaning & Finishing

  • Performed on-site in-line with the Disa 2070B Vertically Parted mold line; as required by type and volume
  • Performed on-site in-line; as required by type and volume

Strategic Location

Located in Brillion, Wisc. (between Appleton to the west, Manitowoc to the east, and Green Bay to the North), Brillion Irons Works is strategically positioned within an expedient shipping range of our primary-served markets. Our top 20 shipping locations are indicated by the green dots in the map to the right.

Certificates

Brillion Iron Works has earned the following certificates of registration:

Learn More

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